Statistical Process Control or SPC is a specific set of industry-based methods that helps you measure and control the quality while the manufacturing process is running. Quality data comes in the form of Product or Process measurements. You can get this data in real-time at the time of manufacturing. Most companies use this data to enhance product quality. SPC offers a bunch of benefits that quality control inspector and other professionals can leverage.

Some Key Benefits Of SPC Solutions Include:

  • Reduction of variability and scrap
  • Productivity improvement
  • Cost reduction
  • Instant responses to process changes

Additional Benefit- Notification/Event Alerts

However, there is a feature that only a few SPC solutions can offer- notification. Whenever the SPC solution detects a remarkable variation or unusual event in your manufacturing process, the business operators, inspectors, and managers will get a notification.

These notifications or event alerts enable you to avoid the damages caused by variations and unique events before they take major problems. If one of your operators enters outside data by mistake, you can trigger notifying them to rectify the issues. No business would want to deliver products that infringe manufacturing specifications.

When a manufacturing process is going on, if data infringes the statistical limit that you have already fixed, an alert will be generated and passed to you. Also, the operators will be notified of any remarkable change in the system.

How Can SPC Help Quality Control Subcontractors?

An organization can identify the crucial areas associated with waste and loopholes inside the system. Such areas may include scrap, requirements for multiple inspections, disorganized data collection, inefficient machines, paper-based quality systems, etc. Using SPC, you can improve these areas.

For a better experience, your quality control inspector need to ensure the quality of the SPC. How to determine the quality of the SPC? You can consider the following questions to evaluate the quality:

  • Do you know all your quality costs?
  • Can your existing data be used to enhance the processes, or is it mere data for the sake of data?
  • Are the types of data being collected in the proper areas?
  • Do you make your decisions based on real-time data?
  • Can you find out the cause of your quality issues?
  • Do you know when you need to perform preventive maintenance of the machines?
  • Is it possible for you to predict the outcomes?

Get Rid Of Non-compliance Risks

A real-time SPC solution always garners, monitors, and analyses production data. It enables you to look after all the changes. It helps you avoid any noncompliance risks by providing essential data. With this data ready before you hand, you can resolve the noncompliance issues. If you are in charge of managing a team of quality control freelancers, the noncompliance feature of SPC will help you maintain the standards efficiently.

A Final Takeaway

If you want perfection in every department, you need trusted SPC solutions. Your quality control inspector will be benefitted by following an SPC solution. It not only speeds up the processes but also enhances the quality and productivity of the business.